Optimal Composite Structures: The Power of Early Design Optimisation
- garmaceng
- Feb 28, 2024
- 3 min read
In the realm of composite structural design, the path to performance begins long before a manufacturing method or mould tool design. It starts at the inception of the project, where the design space is defined and the foundation for success is laid.
At Garmac Engineering Ltd, we understand the key to truly optimised composite components is to focus on optimisation from the requirements definition phase and harness the capabilities that our independent design organisation has, which is the value of a wide network of state-of-the-art composite manufacturers and not having to bias the design towards in-house, often limited processes.
The Art of Early Optimisation
Imagine a blank canvas, devoid of preconceived notions or constraints. This is where the journey towards optimal composite structures truly begins. By initiating the optimisation process at the requirements definition phase, we ensure that every design decision is driven by a relentless pursuit of perfection.
Starting early allows us to explore the vast landscape of design possibilities without being tethered to any specific manufacturing method. Free from these constraints, we can delve deep into the design space, uncovering innovative solutions that might otherwise remain undiscovered.
We all know it can be the case that optimisation is often needed within a legacy system, but the end-to-end optimisation process should still remain similar in that the process should run with minimal constraints and the inherent constraints will need to be added throughout the process. This enables the ability to understand the current limiting factors within the system as well as achieving an optimal solution overall.
The Value of Harnessing a Large Supplier Network
Central to our approach is our independence from any single manufacturing process. This independence liberates us to push the boundaries of design, unrestrained by the limitations of specific composite manufacturing methods. It enables us to run a multi-modal optimisation analysis, meticulously refining each design iteration until our algorithms unearth the optimal solution.
Our autonomy also opens the door to collaboration with an extensive network of manufacturers. Rather than being bound to a single partner, we have the flexibility to select the perfect manufacturing match for each project. This ensures that our designs are not only optimal in theory but also practical and feasible in execution.
Collaboration, Community and Leveraging External Assets
We believe that true excellence is born from collaboration and as laid out very succinctly by the book Exponential Organizations 2.0 in order for organisations to survive and thrive in this ongoing transformation there are a number of key attributes an organisation should provide focus in order to stay competitive. At Garmac, we believe that by maintaining a core engineering team internally and leveraging suppliers who provide state-of-the-art technologies is the key to providing the best service to our clients.
We work hand-in-hand with our clients, guiding them through every step of the design process. Together, we transform concepts into reality, harnessing the power of early optimisation to create composite structures that surpass our clients’ expectations.
Our passion for innovation is matched only by our commitment to quality. With a meticulous attention to detail and a relentless pursuit of perfection, we ensure that every component we design is nothing short of exceptional.
Unlock the Potential of Composite Design
In this high rate-of-change world of composite structural design and manufacture, the potential to realise optimal component designs in terms of complex geometry, part quality, environment and high-end performance are in the realms of possibility for even the most demanding environments. By embracing early optimisation and maintaining independence from manufacturing processes, we unlock the full potential of composite materials. Join us on a journey, where every design challenge is an opportunity to redefine what's possible.
Contact us today and let's optimise for success!
Gareth McAveety, Director
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